描述
作為惠州油田中最早的開采平臺(tái),HZ 21至今仍未在后來建設(shè)的平臺(tái)上采用控制技術(shù)。尤其是緊急關(guān)閉系統(tǒng)(ESD),緊急關(guān)閉系統(tǒng)可以在發(fā)生設(shè)備危害或者人身傷害的情況下對(duì)所有的機(jī)械設(shè)備或者系統(tǒng)采取保護(hù)措施。石油生產(chǎn)系統(tǒng)常常為異常關(guān)閉所困擾,系統(tǒng)每次關(guān)閉都會(huì)導(dǎo)致嚴(yán)重的石油生產(chǎn)中斷。
ESD最初的控制結(jié)構(gòu)體系包括一個(gè)連接到兩個(gè)第三方的網(wǎng)絡(luò)以及遺留下來的可編程邏輯控制(PLC),用作“工作”和“備用”功能。然而,系統(tǒng)的設(shè)置卻為每次更換控制器時(shí)所發(fā)生的問題所困擾。
大約每月一次,在更換控制器時(shí)總會(huì)發(fā)生無法解釋的通信錯(cuò)誤,并且會(huì)導(dǎo)致平臺(tái)上的設(shè)備異常關(guān)閉。每次在系統(tǒng)關(guān)閉而工作人員查找問題原因和試圖進(jìn)行糾正時(shí),都要耽誤一到兩個(gè)小時(shí)的時(shí)間。更糟糕的是,每次并不能明確找出問題的原因,因此根本無法預(yù)測(cè)系統(tǒng)異常關(guān)閉發(fā)生的頻率。
由于石油市場(chǎng)對(duì)不斷變化的經(jīng)濟(jì)環(huán)境極其敏感,因而,如果要達(dá)到最佳生產(chǎn)狀況,必須盡可能降低運(yùn)營成本和停工時(shí)間。目前HZ 21所面臨的挑戰(zhàn)就是安裝一套可靠高效并且易于操作和維護(hù)的ESD控制系統(tǒng),以消除停工時(shí)間。
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