描述
2009年8月31日,現(xiàn)場檢查時發(fā)現(xiàn)#5機#11 I/O站和#26 I/O站主控器故障,均為A主控故障燈閃亮,雙機冗余通訊燈不亮,B主控備用。從工程師站上查看,主控制器顯示A主控為主,B主控備用,狀態(tài)顯示正常;查閱DCS歷史記錄,無相關故障記錄;相關I/O站內(nèi)各參數(shù)采集、控制設備動作均正常。經(jīng)分析,認為主控制器當前仍正常運行,但雙機冗余的同步性存在問題,如果這時發(fā)生主控切換將會出現(xiàn)較大擾動。而在這之前異??刂破鞑荒苋哂嗲袚Q故障已發(fā)生過多次,如#3爐DCS系統(tǒng)曾發(fā)生一次風壓自動調(diào)節(jié)偏差大于36OPa時,運行人員手動干預操作送風機勺管調(diào)節(jié)執(zhí)行機構無效,急忙至就地進行手操。熱工通過工程師站,檢查對應的#12 I/O站,發(fā)現(xiàn)A主控離線,B主控備用,在I/O站上查看A主控系統(tǒng)燈1和系統(tǒng)燈2均不亮,故障燈未亮,表明該主控已失去與系統(tǒng)網(wǎng)的數(shù)據(jù)交流,但主控未實現(xiàn)冗余切換。另#3爐#23 I/O站也曾發(fā)生過A主控故障離線,故障燈與雙機冗余數(shù)據(jù)交換燈均不亮,主控制器未自動切換。這些故障案例表明,MACS系統(tǒng)主控制器冗余切換功能不完善,某種故障狀態(tài)下該功能失效。
主營:世界知名品牌的PLC、DCS系統(tǒng)備件模塊
①Allen-Bradley(美國AB)系列產(chǎn)品》
②Schneider(施耐德電氣)系列產(chǎn)品》
③General electric(通用電氣)系列產(chǎn)品》
④Westinghouse(美國西屋)系列產(chǎn)品》
⑤SIEMENS(西門子系列產(chǎn)品)》
⑥銷售ABB Robots.FANUC Robots、YASKAWA Robots、KUKA Robots、Mitsubishi Robots、OTC Robots、PanasonicRobots、MOTOMAN Robots。
⑦estinghouse(西屋):OVATION系統(tǒng)、WDPF系統(tǒng)、MAX1000系統(tǒng)備件。
⑧Invensys Foxboro(??怂共_):I/A Series系統(tǒng),F(xiàn)BM(現(xiàn)場輸入/輸出模塊)
順序控制、梯形邏輯控制、事故追憶處理、數(shù)模轉換、輸入/輸出信號處理、數(shù)
據(jù)通信及處理等。Invensys Triconex:冗余容錯控制系統(tǒng)、基于三重模件冗余(TMR)
結構的zui現(xiàn)代化的容錯控制器。
⑨Siemens(西門子):Siemens MOORE,Siemens Simatic C1,Siemens數(shù)控系統(tǒng)等。
⑩Bosch Rexroth(博世力士樂):Indramat,I/O模塊,PLC控制器,驅(qū)動模塊等。
◆Motorola(摩托羅拉):MVME 162、MVME 167、MVME1772、MVME177等系列。
Allen Bradley 1336 VFD 15hp 460vac 1336-B015-EOE-F?A2-S1
10pc Balluff Proximity Sensor BES516207S21E 20-250 ACDC
PLC Direct Koyo Operator Panel DP-C320
Banner GEO Presence Plus P4 Vision Camera
Allen Bradley PLC 5/60 CPU 1785-L60B Ser C Rev E
Allen Bradley Panelview 500 2711-K5A1 Ser F Frn 3.16
Psytronics Transient Voltage Surge Suppressor P4803D
Allen Bradley SLC500 7 Slot Rack, PS, I/O Modules
Square D I Line Duct Switch PFA36060G 60amp
Fanuc Velocity Control Unit A06B-6050-H303
Brooks Maglite Magnetic Flow Meter NEW
Industrial Indexing Servo Module ACR850 ACR-850 ACR-851
Industrial Indexing Servo Module ACR850 ACR-850 ACR-851
Industrial Indexing Servo Module ACR850 ACR-850
Allen Bradley Instantaneous Trip Relay 809-A05E
Mitsubishi Q Series Communications Module QJ71C24N
3pc UNICO Control Board 303-005
Square D Circuit Breaker LAL36400 400amp 600V
Allen Bradley VFD Driver Board 1334-50403
Allen Bradley SLC500 502 CPU 7 Slot System
Mitsubishi Servo Amplifier MR-J2S-40B
ECCI Counter Mirco-Wiz MWB116B
Allen Bradley 1494V-DS400 Flanged Disconnect Switch
Johnson Controls Rotary Actuator M120GGA-3 NEW
Sick Optics Color Sensor CSL1-P11 12-30vdc
GEMCO Rotating Cam Limit Switch 1980-104-R-SP-X
Westinghouse Circuit Breaker KA3225F 225 amp
Modicon Cyberline Servo Power Supply DR-PLS4-000
Square D Motor Starter Size 4 Model: 8536SF01
9pc Balluff Proximity Sensor BES516207S21E 20-250 ACDC
Honeywell FS90 Control Module 14505110-002
Honeywell FS90 Input Module 14505106-002
Pacific Scientific Servo Motor S331-1NNA-RNVM-?00
MAC Pneumatic Valve Bank
Allen Bradley Combo Motor Starter Size 0 NEW IN BOX
Square D QMB Panelboard Switch QMB3621 NEW 60AMP
Cincinnati #9 Press Brake Shoe Drum NEW IN BOX
Mitsubishi Melsec RTD Remote I/O Module A64RD3C NEW
Pilz PLC PLC Com Module C-P8-SI V24/TTV
Rosemount Magnetic Flow Transmitter 8712CR036B
Square D Weld Control Module 52045-062-50 5204506250
Square D Seriplex Isolated Input Module SPX8D0V2
Eclipse Veri-Flame Control 5602-22 w base 5602-10-1P
Toshiba CT Relay RC820-HP1Y72 w Ground Fualt RC81A
Square D Panel Board Switch QMB-361-T NEW IN BOX
Mitsubishi Remote I/O Module AY23C
Barber Coleman 852D-10000-020-?0-00 3815 Manual Station
Durant President Ser. Totalizer 58811-400 58811400 NEW
Industrial Indexing Systems ACE-850 Number ACE-851B
99 Telemecanique Fuse Terminal Block AB1FUSE435U6X NEW
Allen Bradley PLC 5/10 CPU 1785-LT4 Series A Rev E
Control Concepts SCR Power Controller 1600-PM6-01
Industrial Indexing Systems Servo Module ACR850 ACR-850
Psytronics Transient Voltage Surge Suppressor P4803D
Automation Data Corp. Dataweld 1 Welder Control
Sick Bar Code Scanner & Power Supply CLV410-1010
Cutler Hammer Size 3 Replacement Contacts 6-16-2 NEW
Telemecanique Reversing Contactor LC2D5011G6 NEW
Danfoss Pack Drive 2030 195H4405 460v 2hp?
Cutler Hammer VFD Programming Keyboard Teminal
Drager Omnigard Single Point Monitor
Norand Barcode ID Station Model RT5940
Oriental Motor Vexta 5 Phase Controller UDK5114NW2
Banner Safety Light Curtain Controller MUSC-1
Sylvania Motor Starter Size 3 Type TM NEW
Bosch Hydraulic Valve 081WV10P1V1012K?E115/60 D51 NEW
Rosemount Magnetic Flow Transmitter 8721CR12M4T1
Allen Bradley PLC 5/25 CPU 1785-LT2 Ser A Rev H